Synthesis, identification and quantification of oligomers from polyester coatings for metal packaging

Polyester can coatings protect both food and packaging from mutual contamination. Even though, can coatings may release Non-Intentionally Added Substances (NIAS) in addition to Intentionally Added Substances (IAS). As NIAS are mainly constituted by cyclic or linear side products that are formed during the polymerization process, we focused our attention on these oligomeric species of molecular weight <1000 Da. These oligomers were obtained from two different polyester resins, each synthesized from four monomers (two phthalic acids and two diols), and from the corresponding final enamel can coatings using ethanol at 95% and 50% at 60 °C for 4 h and 10 days, respectively, as food simulants. HPLC-ESI-MS analysis on the extracts allowed identifying various cyclic and linear oligomers. For the conclusive identification of the different oligomers and their isomeric structures, ad hoc standards were synthesized by acylation reaction between alkyl diols and phthaloyl chlorides. By comparison of ¹H NMR spectra, linear and cyclic oligomers were characterized by finding the major presence of 2 + 2 cyclic compounds. The 16 synthesized standards, 4 linear and 12 cyclic compounds were used to establish a method for quantification of linear and cyclic oligomers in enamel migration samples by micro HPLC-high-resolution MS (HRMS). The results showed no significant differences between the amounts of cyclic oligomers extracted with both ethanol concentrations (50 and 95%) and time contact. The extracts showed only a small amount of linear compounds and a prevalence of 2 + 2 cyclic oligomers. The work shows the great importance of the synthesis of specific standards to allow exact quantification in food contact material migrates.